Quick Quality Audit(Woven / Cut & Sewn)90-100 Highly recommend80- Good performance65-79 General recommend50- Under performance(*Any finding in RED column is an automatic QQA fail. Any in YELLOW Column need to be REFIX before VID approval)Factory name :Address :Score :Rated :0.0%Please put a \"*\" for not-applicable pointFabric Inspection/Cutting (15%) 验布F1F2F3F4F5F6F7F8F9F10F11F12F13F14-Actual Score obtain :-4 point system used by factory-Trained QC fabric inspector-Standard fabric weight test-Standard shrinkage test-Approved color shade bands for matching-Computerized pattern and marking system-Fabric relaxation & facilities-Fabric relaxation control procedure-Correct ply height 6” below at cutting table-Any control procedure for cutting strip/plaid fabric-Spreading facilities and control-Cutting report and QC accuracy checking after cut-Ply marking-Record KeepingScore stated Date :ScoreRemark/Commentobtain11111111111112四分制验布合资格验布员（有培训记录）查布重查布缩水测试缸差办电脑唛架设备松布及设备松布控制程序拉布高度是否6\"以下裁对条/对格控制程序拉布设备及控制裁床记录及QC查片记录是否打编号分缸差是否存记录Total mark for this section checkingSewing (15%) 车间S1S2S3S4S5S6S7S8S9S10S11S12S13S14-Actual Score obtain :-In line QC inspectors-in line QC system-In line correction plan when found defect-End of the line QC inspectors-End of the line QC system-End line correction plan when found defect-Lock stitch machine for buttons-Tonal color thread for button sewing-Sewing operator procedures at each machine-Trained sewing workers to maintenance good quality-100% inspection QC checking-Trained QC checkers-OQL (traffic light) to analysis the performance-Record Keeping15011111111111112车间人员车间QC车间QC发现问题处理程序车间中查人员中查QC中查QC发现问题处理程序打钮是否锁底车打钮线是否面底线用不同缸色每台衣车操作程序是否有培训车衣工人质量要求是否100%全查是否有培训QC或查验人员是否有（交通灯制度）分析查货表现是否存记录Total mark for this section checkingPacking (15%)包装-Actual Score obtain :150Please put a \"*\" for not-applicable pointP1P2P3P4P5P6P7P8P9P10P11P12P13P14P15-Packing data sheet (information)-QC procedure in packaging/packing-Any approved packaging sample in packing section-Organized working line of packaging/packing-Trained packing worker-In line QC inspector to check the packaging-Enough working space for assorted pack-K-tag storage if isolate each size properly on packing table-Kimball gun if secure with record-Hanging rack or facilities for hanging garment-Clear filing system of packaging/packing information-Carton weight record to avoid shortage-Record for packaging/packing check-AQL packaging audit (AQL 0.04) record-Correction plan record for failed auditScore stated111111111111111ScoreRemark/Commentobtain是否有carter's包装资料是否有QC查包装程序是否有包装批办是否有组织流水式包装包装工人是否有培训QC是否有查包装是否有足够空间做配包装每张台是否分开码数打价钱牌胶针是否安全保存推车式挂衣架清楚分类包装装箱过磅查包装记录查包装抽查用AQL0.04记录查包装不合格改善方案Total mark for this section checkingQuality Department/Auditing (25%)品管/查货Q1Q2Q3Q4Q5Q6Q7Q8Q9Q10Q11Q12Q13Q14Q15Q16Q17Q18Q19Q20Q21Q22Q23-Actual Score obtain :-Is there a Quality Dept (Manager, Supervisors, Auditors,Inspectors)-Trained QA to inspect garment in standard procedure-Enough QC resources to handle all production-Any certified or trained QC auditor-Knowledge of computer (entering audit report)-Factory QA Manual-QC training program-Any assessment after training-All staffs/workers are trained before start working-In house lab set up in factory-Standardization and modernization of in-house lab-Customer’s data sheets available (BOM/Measurementsheet/packing instructions)-Approved pp garment sample for reference-Random sample inspection for final product-AQL random audit single plan (AQL2.5)-Good QA knowledge/concept and customer's requirement-Procedure for failed inspections-When there is a failed inspections, who hold the meetingand memo-Follow up correction and completed date-Packing accuracy check-AQL random check system for packaging check-Clear instruction and information for packaging audit.-Record keeping15011111111111111111111113是否有QC部（包括经理、主管、QA\\QC）QA培训程序是否足够QC对应生产是否有CA是否用电脑入查货报告QC手册QC培训程序培训后有考验QC是否合格所有工人是否培训过才上岗工厂有否内部测试测试是否有标准客人资料是否有核对是否有抽查尾期是否有批办是否用AQL2.5是否清楚要求退货程序退货时，谁主持开会跟进改善方案及完成日期包装是否准确是否有查包装清楚指引及资料查包装是否存记录Total mark for this section checking250Safety (30%) For Non-FR items 安全（非防火类）-Actual Score obtain :CS1CS2Sepcial procedures for incomplete broken needle situationsMaintain broken needle logClear record for incomplete broken needle situations11断针更换记录不完整断针记录Please put a \"*\" for not-applicable pointCS3CS4Are all new needles kept under locked controlControl of random check production line for broken orshape needles-Needle detection machines 验针机Factory has conveyor belt-type metal detection machinesScore stated11ScoreRemark/Commentobtain新车缝针是否锁起抽查生产线上是否发现断针或针尖CS5CS6CS7CS8111111是否有运输带式验针机是否每2小时有9点验针测试是否用1.0mm测试卡是否有手提验针机详细程序测试成品过验针及存记录是否过验针成品放在2小时区9-point calibration test conducted every 2 hoursUsing 1.0mm diameter calibration cardHand-held metal detector availableDetailed procedures for detected garments, includingCS9recordsAre scanned garments controlled for two hours/calibrationCS10intervals.-Snap/button pull tests and documentation 拉钮测试及文件Snap supplier data sheet available to ensure correct pinchCS11setting.CS12Digital caliper available and used for pinch setting checksOnly fully automatic and auto-feed, snap machines used(YKK, Scovill, Prym, Morito)CS14Factory staff certified to maintain snap machinesCS13CS15Pull-test machine available with complete set of partsCS1611111五爪扣数据表及量厚度要求卡尺全自动打钮机合格维修的工厂员工拉力器CS17CS18CS19CS20CS21CS22CS23CS24Pull-test records and actual mock-ups for two-hours tests1每2小时拉力测试记录maintained-Heat transfer machines and documentation (tag free labels/OTB) 烫唛/烫朴机及文件Heat transfer machines for OTB have correct setting (temp1正确使用烫朴机当烫OTB时C/pressure (kg) Dwell time/#sec)Heat transfer machines for tagless have correct setting1正确使用烫朴机当烫烫唛时(temp C/pressure (kg) Dwell time/#sec)Factory staff trained and certified to maintain calibration1是否有培训或合格人员做拉力测试for pull-testBonding-strength tests performed at _______ intervals and1烫朴拉力测试隔多久做一次及是否存记录records maintained.-Screen print testing procedures1印花测试程序-Do embroidery panels go through needle detection1绣花片是否有过验针机及过机记录machines w/record-Neck stretch Measuring Fixture1拉领机-Scissor/Sharp tools be secured1金属利器是否绑好111111是否有不合格成品木箱（红色）及记录手提验针机手提验针机所找出断针记录无针区是否有关门无针区内是否没有金属利器是否只有指定人员才可进出无针区CS25-Rejected garment in red box with tracking log-Manual scanner for missing Broken parts finding in sewing/ Rejected garment-Record of metal or broken needle checked by the manualCS27scannerCS28-Free metal zone if be blocked completelyCS26CS29-No scissor / Sharp point tools used in the restricted areaCS30-Only assigned worker can go inside the restricted area（查点总计）'Total mark for this section checking（总分）'Grand total mark =Total mark after deduction of non applicable points3010010000Please put a \"*\" for not-applicable point
Score statedScore
Remark/Comment
obtain
General Comment :
Auditor :
Vendor Representative :Factory Representative :Date :Date :Date :
